For the pharmaceutical, food and chemical industries to obtain high-quality products, uniform granules are essential. Mixing and granulation, therefore, form an important step in which the Rapid Mixer Granulator machine plays an important role in efficient mixing and granulation. Therefore, it is necessary to select a Rapid Mixer Granulator manufacturer that provides the RMG with the right functions for intended applications according to your requirements.
Sector Overview
The Indian machinery manufacturing industry is experiencing high growth rates, driven by growing demand across several sectors, primarily food and beverages, pharmaceuticals and chemicals. The food blenders and mixers market is expected to reach USD 10.8 billion by 2027 at a global level.
A Rapid Mixer Granulator (RMG machine) is important in industries that require uniform products. In pharmaceuticals, food and chemical manufacturing, the RMG machine ensures that ingredients are well mixed to get uniform granules that can be further processed. That’s why a reliable manufacturer or Rapid Mixer Granulator machine supplier in India has to be chosen. The RMG machine mixes the dry powder form with a binder solution to uniformly produce granules to improve product consistency.
What is a Rapid Mixer Granulator?
A Rapid Mixer Granulator machine is a high-speed mixer used for mixing dry powders with liquid binders so that granulated products are obtained. It meets the quality standards of the industry. Good mixing and uniform granules with high shear forces along with mechanical agitation are used for further processing.
Quality machine provided by the Rapid Mixer Granulator machine supplier in India ensures uniformity in the final product. After getting the granules, drying and further treatment are possible.
Working Principle of RMG Machine
The principle of RMG machine states that it works by premixing dry powders with liquid binders in a high-shear environment.
1. Mixing
The high speed at which an impeller rotates throws the powders together, hence mixing them as the high-speed rotating impeller forms shear forces.
2. Granulation
Particles are treated with a liquid binder, sticking to each other and creating wet granules.
3. Drying
Wet granules are transferred to a drying system that has water content reduced for ready application for further processing. It reduces the size of the granules, which is very important for processing into a final product requiring quality. Overall, the quality machine made by a reliable RMG machine manufacturer in Mumbai or India ensures an end product with uniformity.
The RMG machine supplier or manufacturer can provide you with the right machinery according to the industry requirements and business goals.
Applications of Rapid Mixer Granulator
1. Pharmaceuticals
RMG in pharma is used to granulate APIs for tablets and capsules. Uniformity of granules is critical to the tablet’s hardness, dissolution and consistency. Granules of good quality ensure better drug dosages with consistency.
2. Food Industry
Machinery made by the Rapid Mixer Granulator manufacturer can used in food manufacturing for mixing ingredients and preparing uniform granules or powders for nutritional supplements and food mixes. Uniform granulation enhances product consistency and quality, which makes it a vital aspect of food production.
3. Chemicals and Cosmetics
Machinery supplied by the Rapid Mixer Granulator machine supplier in India also plays a very vital role in chemical manufacturing where uniformity is ensured in the products made, such as paints, coatings and inks. With cosmetics, RMGs ensure the constant texture and quality of products made, such as creams and powders. The essence of the process is uniform granulation that ensures good quality of the finished product.
Rapid Mixer Granulator Specifications
You can select the right RMG machine according to your industry by looking at the set of specifications.
1. Capacity
Choose a machine, provided by a reliable RMG machine supplier or manufacturer, appropriate to your production volume to ensure optimal mixing and granulation. Higher capacities are ideally suited for large-scale manufacturing.
2. Motor Power
The motor power determines the mixing speed as well as efficiency. Larger machines require higher motor power for efficient operation and the RMG manufacturer or supplier can customise the machinery accordingly.
3. Material of Construction
Stainless steel material is commonly used by any reliable Rapid Mixer Granulator manufacturer in India due to its strength and hygiene in the construction of equipment. This ensures that corrosion resistance and easy cleaning are prime considerations in the food and pharmaceutical industries.
4. Speed Control
It also enables companies to regulate the size of the granules, which leads to a uniform and quality final product.
Other key specifications include the capability to work with various viscosities and wet granulation, which are important in producing quality granules for further processing.
Challenges Solved by the Rapid Mixer Granulator
Quality machinery made by a reliable Rapid Mixer Granulator manufacturer helps solve various challenges in various industries and countries.
1. Consistency and Quality Control
Certain industries such as pharmaceuticals, food and beverage, and cosmetics need high consistency in product quality. Inconsistent mixing may result in contents within the final product differing from one another and thus lead to impacts on other products in terms of efficiency and safety.
As a solution, the machinery provided by a reliable RMG machine supplier and manufacturer uniformly mixes and granulates the material. Thus, the businesses can achieve consistent product quality and meet regulatory standards. Similarly, product consistency improves because the machinery has precise control over the particle size and distribution.
2. Efficiency and Productivity
Many industries struggle with inefficient production processes when resources are wasted or regular production takes longer time, which unfortunately means delays and higher operational costs. However, a reliable RMG machine manufacturer makes the machinery that reduces the processing time and increases throughput.
This improvement in efficiency comes from its ability to process batches faster through high-speed mixing capabilities which ultimately boosts overall productivity.
3. High Operational Costs
Labour, energy and maintenance lead to higher operational costs, and these, in turn, affect the profitability of the companies. The Rapid Mixer Granulator has an efficient design to reduce energy consumption and the need for manual labour and increase productivity. The RMG machine manufacturer in Mumbai or any industrial region in India can design it with a strong construction so that it requires low operation costs and you do not have to dedicate much resources for its maintenance.
4. Regulatory Compliance
The FDA regulates the GMP (Good Manufacturing Practices) guidelines, but these are strict and challenging to comply with in the pharmaceutical and food industries. However, the RMG machine makes compliance easier in the production processes. It is because the RMG manufacturer or supplier designs it to meet international standards and regulations such as GMP.
5. Product Contamination
The pharmaceutical and food industries, especially, have to deal with product contamination. The RMG machine has a closed-system design. The benefit? It minimises exposure to external contaminants. That’s how it finally reduces the risk of contamination and provides more product purity.
6. Scaling Up Production
Companies cannot expand their operations as they find quality maintenance difficult while scaling up production. However, the manufacturer or RMG supplier in India designs it for scalability. The best part is, it handles various batch sizes and helps in scaling up production. It does not compromise product quality and thus, helps you in expansion and growth.
7. Waste Management
Profitability and environmental sustainability are, especially, affected by high levels of waste and product loss. However, an experienced Rapid Mixer Granulator manufacturer in India provides equipment that minimises product loss and waste. Similarly, it provides better yield from raw materials and overall, uses resources efficiently.
8. Technical Complexity
Developing countries or regions with limited technical expertise may find it challenging to operate and maintain complex machinery. However, Rapid Mixer Granulator machine supplier in India provides machinery with simple controls and straightforward operation. Thus, it reduces technical complexity and is easy to operate and maintain.
9. Flexibility for Various Formulations
Often, companies need machinery to handle a wide range of formulations, but what if the machinery is less versatile? In this regard, a reliable Rapid Mixer Granulator manufacturer and supplier provides the machinery that processes different types of materials and formulations with versatility, and thus, is suitable for various industries and applications. It is how it supports diverse production needs.
10. Technological Advancement
In this fast-paced world, industries must remain competitive. Thus, they have to continuously adopt advanced technology, but outdated equipment creates a challenge for some industries. In response, the machinery made by an experienced RMG manufacturer in India is incorporated with the latest technological advancements in mixing and granulation. The result? Companies can use advanced equipment, support modern production practices, and remain competitive.
How to Select a Rapid Mixer Granulator
The machinery is provided by the Rapid Mixer Granulator machine supplier in India in terms of capacity, quality of granules and ease of cleaning. It needs to be automated to control speed, discharge and more. Apart from capacity, power and the ease with which it is cleaned and well-maintained, its integrations and compatibility with other machines are to be considered.
Ramashary Pharma Machinery Pvt. Ltd. is a well-established RMG machine manufacturer in Mumbai, India. With 20+ years of excellence and in-house expertise, it manufactures and supplies high-quality Rapid Mixer Granulators that improve production efficiency and provide consistent granules in various batch sizes.
Ramashary’s equipment helps industries maintain the best possible standards and improves overall production performance. It also manufactures Blending Machines , Tray Dryer , Double Cone Blender , Ribbon Blender , Fluid Bed Dryer and more for various industries. By having a supplier such as Ramashary to rely on, you get equipment designed and made exactly for your needs and industry.
Future Prospects
The future of the Shear Mixing machine (RMG machine) rests in the improvement of efficiency toward energy and automation of the RMG process and also the granulation process. The smart technology introduced would give real-time monitoring; proper control over the size of the particles, and optimise their energy consumption.
Therefore, sustainability and reduced consumption will definitely fuel further research on RMGs. As industries are looking at better products, the demand for RMGs that can improve precision and efficiency while being sustainable will rise further.
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FAQs
1. What Is a High Shear Mixer Granulator?
A Rapid Mixer Granulator (RMG machine) is called a High Shear Mixer Granulator because it uses high mechanical shear forces to mix and granulate powders efficiently. The impeller has a high-speed rotation and the chopper generates intense shear forces for the quick blending of powders. The High Shear Mixer Granulator manufacturer and supplier can customise it according to the batch size, automation required, speed control, etc.
2. What Are the Maintenance Requirements of an RMG?
The RMG, also called a High Shear Mixing machine, requires routine sanitisation to avoid cross-contamination. Moreover, it needs to be often inspected for wear and tear and the moving parts are to be replaced on time. The High Shear Mixing machine also includes safety locks that should be regularly checked.
4. What Are the Processing Parameters of the High Shear Mixer Granulator?
The processing parameters of the High Shear Mixer Granulator are the binder action rate, chopper speed, impeller design, end flow, bowl capacity and temperature, granulation time and more.
5. How Do I Get a Rapid Mixer Granulator in India?
Ramashary, a leading Rapid Mixer Granulator manufacturer in India, offers high-quality machinery that meets the needs of small and large businesses in various industries. Their machines ensure efficient production and superior granule consistency, meeting industry standards.
Conclusion
The Rapid Mixer Granulator is an essential machine for any industry that requires granules of uniform size. Be it pharmaceutical, food or chemicals, the machinery provided by a reliable RMG manufacturer or supplier ensures consistency in the product. For companies seeking to optimise their production processes, Ramashary, a Mumbai-based company, offers high-quality RMG machines designed to meet the needs of industries.
Get your customised equipment for high-quality production today!