The food industry, one of the largest industries in The USA, made a contribution of 5.6% to The U.S. gross domestic product (GDP) along with the related industries in 2023. Gone are the days when cooking took place in every house. Now, people need hygienic, healthy and tasty food on the go, without halts.
Moreover, you have to juggle all their demands while handling your production costs and that’s where the food processing equipment suppliers in US come into the picture bringing innovative food processing machinery in USA as a solution.
Overview of the Food Processing Industry In US
Do you know that modern food processing technology in The USA didn’t emerge for the common people? Instead, it began in the 19th century with mass-scale food processing and production for the military.
However, the demand for the food processing industry in US grew among the common people, and now, they have diversified needs, such as production methods, quality, sustainability and more, and the right food machinery suppliers take care of all that.
Top 10 Challenges and How the Right Food Machinery Supplier Helps You
The food processing industry in The USA is driven by consumers’ demands. Thus, the food processing equipment suppliers in US help you tackle the following challenges with appropriate and customisable food processing machinery in USA:
1. Consistency and Product Quality
Any food processing company has to deal with large batches where ingredient quality varies introducing complexity.
Potential Causes
- Inconsistent quality of raw materials
- Fluctuations in pressure and temperature
- Human error
- Quality control challenges and more.
Solution
The food equipment suppliers bring modern machinery such as homogenisers and mass mixers to ensure uniform mixing and processing, reducing variability caused by equipment inefficiencies.
2. Maintaining Production Efficiency
Optimising production lines to minimise downtime and increase throughput is challenging sometimes.
Potential Causes
- Labour shortages
- Unskilled workers
- Complicated workflows and more.
Solution
Thanks to the food processing equipment suppliers in US who won’t let you face downtime any more. They provide you with high-speed and automated machinery for faster changeovers, unstoppable processing, automated cleaning and more.
3. Ingredient Handling and Processing
Diverse ingredients such as liquids and solids introduce challenges while getting handled and processed under a single roof.
Potential Causes
- Faulty measurements
- Poor storage conditions
- Lack of equipment
- Outdated equipment and more.
Solution
A reputed food machinery exporter provides you with the right equipment that handles materials with varying properties. For instance, they come with the equipment for food processing that handles the solids such as chocolates that need coating and liquids such as syrups and sauces.
4. Following the Regulatory Compliance
Guidelines set by the FDA are followed in The U.S. However, following most of them can be time-consuming and challenging.
Potential Causes
- Complex regulations
- Lack of awareness
- Cost implications
- Supply chain challenges and more.
Solution
Machinery provided by reputed food equipment suppliers complies with the HACCP (Hazard Analysis and Critical Control Points) and FDA (Food and Drug Administration) regulations. They often use food-safe materials and designs that align with hygiene standards and can be cleaned easily, reducing the risk of contamination during processing.
5. Scalability and Flexibility
Significant changes are required in the process and equipment for scaling from smaller to larger batches.
Potential Causes
- Limited production capacity
- Regulatory compliance
- Inefficient supply chain
- Labour shortages and more
Solution
The food machinery suppliers customise the machinery with adjustable settings and modular components. This food processing machinery in USA can be easily scaled and flexibly used for large and small batches and various product types.
6. Energy Efficiency and Costs
High operational costs and energy consumption, especially in the processes using a large amount of energy like heating and cooling can affect your profitability.
Potential Causes
- Improper temperature control
- Outdated equipment
- Improper monitoring
- Excessive steam usage and more
Solution
Food equipment suppliers in The USA come to your rescue via customised machinery to optimise energy consumption through features such as variable speed drives, heat recovery systems and energy-efficient motors.
7. Packaging Challenges
Packaging diverse products such as liquids, solids and powders requires suitable, reliable and versatile packaging, but it is not an easy task.
Potential Causes
- Lack of standardisation
- Inappropriate materials
- Diverse materials
- Poor resistance to wear and tear
Solution
The food industry equipment suppliers customise the machinery with the right packaging solutions like power dosing systems, liquid filling systems, packaging lines for solid products and more.
8. Ingredient Compatibility
Incompatible ingredients are challenging to integrate into a single production line.
Potential Causes
- Ingredients with varying properties
- Ingredients with varying requirements
- Ingredients with varying viscosities
Solution
A highly precise food equipment supplier in The USA customises the machinery and settings according to the processing requirements. Thus, diverse product formulations can be mixed, blended and processed efficiently.
9. Maintenance and Downtime
Production downtime and costs trouble you due to equipment breakdowns and frequent maintenance issues.
Potential Causes
- Obsolete machinery
- Ineffective scheduling
- Inadequate inspection and more.
Solution
The food processing equipment suppliers in US customise the machinery with modular parts, self-diagnostic tools and a simplified cleaning process to reduce equipment downtime and maintenance-related disruptions.
10. Issues in Supply Chain Integration
The supply chain for finished products, on the one hand, and raw materials, on the other hand, are essential for business performance but include a few barriers.
Potential Causes
- Ineffective coordination
- Ineffective inventory management
- Economic conditions
- Technological challenges and more.
Solution
The food production machinery in USA can be connected to the supply chain management systems. The solution introduced by such machinery proves cost-effective and includes real-time inventory tracking, automated ingredient dosing and streamlined production.
Simple Solutions for Complex Challenges in the Food Processing Industry in The U.S.
List of Food Processing Machinery in USA
The food processing machinery must provide efficient meat mixing, pet food mixing, food homogenising, spice blending and more. So, get ready to reduce your operational costs and increase throughput with appropriate equipment for food processing.
1. Octagonal Blender
This unique equipment for food processing works by rotating the drum containing ingredients, while internal paddles or blades mix them, and is mostly used for blending batters, doughs, sauces and more. The number and angles of the blades, speed, container size and temperature control system can be customised according to your requirements in an Octagonal Blender.
2. Steam Heated Paste Kettle
A Steam Heated Paste Kettle operates using a jacketed design that circulates steam to uniformly heat and melt ingredients, typically starch, into a thick paste. Your food machinery supplier can customise this machinery for processing sauces and dressings while maintaining the processing standards.
3. Conventional Coating Pan
The Conventional Coating Pan consists of a rotating pan that holds the materials while a solution is being sprayed on them. This equipment for food processing can be customised according to the sugar, taste, nutritional coatings of the products and the business size.
4. Tray Dryer
A Tray Dryer uses heated air to dry foods placed on trays. The air circulates over the trays, removing moisture from the food. It helps preserve food, enhance flavour, and extend shelf life. Food equipment suppliers customise it according to the temperature and automation required and the food to be dried (vegetables, fruits, herbs, etc.).
5. ‘V’ Blender
This food processing machinery in USA works by rotating the drum containing ingredients, while internal paddles or blades mix them together. ‘V’ Blender’s design ensures thorough and efficient blending, even for viscous or chunky materials and can be customised for blending batters, doughs, sauces and other materials.
6. Conta Blender
The Conta Blender works by using a rotating drum with internal paddles or blades to thoroughly blend materials such as batters, doughs, fillings and sauces. The food processing equipment suppliers in US can customise Conta Blenders for small business owners by adjusting size, capacity, speed and blade configuration.
7. Ribbon Blender
A Ribbon Blender is a versatile food processing machinery that works by using two helical ribbons that rotate in opposite directions to blend ingredients thoroughly. It is cost-effective for blending materials such as powders and pastes for smaller businesses due to its shorter mix cycle, typically 20 minutes.
Top 5 Benefits Your Equipment Must Provide
You are providing top-notch solutions to your customers through food processing, but what about the machinery? Does it align with the trends and your business requirements? Most importantly, is it cost-efficient for your company?
Equipment for food processing makes a huge difference in your company’s operations, productivity, supply chain and more. Thus, there are some attributes of the food processing machinery you cannot overlook. Just reach out to one of the best food processing equipment suppliers in US with the following top 5 questions:
1. Following Industry Standards
The FDA and HACCP guidelines are to be followed in the food industry in the U.S. Besides that, the machinery provided by the food machinery suppliers should also follow the CGMP guidelines. Ensure that the machinery you choose is compliant with all required guidelines.
2. Customisation and Adherence to Guidelines
The one-size-fits-all approach does not work in the food processing industry in US. So, consider your supply chain, food processing operations, types of materials to be processed, how much space you can let it consume, how much automation you need and more to get the machinery customised.
3. Smooth Operation
You won’t want your staff to surprisingly look at that heavy machinery all the time. Thus, the machinery you choose should be easy to handle and operate. Moreover, the food equipment suppliers should provide you with staff training to let them handle the machinery smoothly.
4. Easy Scalability
Get the heavy machinery keeping scalability in mind. You must be obviously thinking of your business growth and the machinery you choose should support larger batches than those you deal with right now. Even if it requires modifications, it should not be a burden to you.
5. Expertise of the Suppliers
Ensure that the food machinery supplier has a proven track record of years as you will be investing in your company’s future and not just the machinery. Go through their quotation and ask what staff training and after-sales support they provide. Overall, your success should be equivalent to their success to them.
FAQs
1. What Are the Most Important Points While Choosing the Equipment for Food Industry?
The equipment for food industry should follow international guidelines and those in The U.S. Similarly, it should be customisable, easy to operate (with staff training), scalable, process ingredients of various viscosities and more.
2. What Are the Latest Food Industry Trends in The U.S.?
The latest food industry trends in The U.S. include sustainable practices, food waste reduction, increased nutrient value in the food and effective packaging.
3. How Do I Ensure That the Food Processing Equipment is Sustainable and Energy-Efficient?
To ensure that the food processing equipment is sustainable and energy efficient, look at the efficiency ratings, facilities for waste reduction, maintenance required, material used for the equipment’s construction and cost-efficiency.
4. What Is the Preferred Surface for the Equipment for Food Processing?
Stainless steel is the most preferred surface for equipment for food processing. Moreover, the machinery should be corrosion-resistant, cleanable, have a smooth surface, be able to withstand longer usage and be resistant to distortion.
5. How Do I Maintain the Food Processing Machinery?
The food processing machinery can be maintained by lubricating the moving parts according to the manufacturer’s recommendations, scheduling servicing, monitoring signs of malfunction, stocking essential spare parts, seeking experts’ help and more.
Are You Looking for a Reputed Food Processing Equipment Supplier in The U.S.?
Conclusion
Appropriate machinery can uplift your food processing company’s operations, but it goes hand in hand with choosing the right food processing equipment suppliers in US. So, reach out to the one who identifies the end product, ensures you minimum production downtime (via the machinery), focuses on ease of handling and sticks to the manufacturing guidelines. Moreover, look at the scalability it offers and ensure that its solution helps you in the long term.
Reach out to the best food processing machinery supplier in The U.S., right away!