6 Characteristics of the Best Pharma Equipment Manufacturers
1. Look at Their Expertise
Find the pharma equipment manufacturers that provide equipment for various stages of production of healthcare pharmaceuticals such as mixing, blending, drying and tableting. Also, check whether they understand the sensitivity of the materials such as gentle mixing for delicate crystals, high shear for viscous materials and process control. They should constantly evolve and offer cutting-edge solutions for trends in the pharma industry.
2. Check for Quality
Your pharmaceutical machinery manufacturers should have a quality management system with strict quality control procedures throughout the manufacturing process. Similarly, their machinery should strictly stick to the manufacturing regulations (GMP, cGMP). Don’t forget to get proper documentation and certifications from them.
3. After-Sales Support
The manufacturers of your pharma machinery should understand production requirements, materials handled and desired functionalities. You can go one step ahead and look for those who provide after-sales support, including installation, training, troubleshooting and spare parts. Similarly, they should promptly address your queries.
4. More Provisions
Prioritise the pharmaceutical machinery manufacturers that have experience in manufacturing the pharma machinery. Find out if they have a proven track record of supplying high-quality equipment. Their machinery should be capable of providing you with a higher ROI and more lead generation.
Best Pharma Machinery for Pharma and Healthcare
1. Liquid Manufacturing Plant
Pharmaceutical equipment manufacturers provide you with a Liquid Manufacturing Plant that has large mixing tanks and agitation systems. It is how you can ensure precise and consistent mixing of active ingredients with other components such as solvents, flavours and stabilisers. They are made of stainless steel, provide air purification and have closed-loop systems to minimise contamination risks during production.
2. Ointment Manufacturing Plant
An Ointment Manufacturing Plant is a pharma machinery suitable for ointments, creams, lotions, and other semi-solid formulations. This plant has specialised mixers and homogenisers that properly blend active ingredients with a base material. Your staff must just maintain specific temperatures during mixing and filling to ensure the desired consistency and stability.
3. Rapid Mixer Granulator
A Rapid Mixer Granulator contains a high-speed impeller and chopper combination. The impeller rapidly blends dry ingredients, while the chopper breaks down larger lumps to ensure a homogenous mixture. This equipment used in pharmaceutical industry can handle a wide range of pharmaceutical powders and binders, making them suitable for various formulations.
4. Fluid Bed Dryer
The pharmaceutical equipment manufacturers provide a Fluid Bed Dryer (FBD) that dries various materials like powders, granules and crystals. The FBD operates by introducing hot air at high velocity through a perforated bed of moist material. It has a controlled temperature environment. Thus, it is suitable for drying heat-sensitive drugs.
5. Octagonal Blender
An Octagonal Blender comes with slow rotation, reduced shear force and reduced damage to delicate crystals, granules or other materials. This equipment used in pharmaceutical industry minimises the risk of breaking down or compacting fragile materials. Moreover, the tumbling motion in Octagonal Blenders helps prevent the segregation of ingredients by size or density. Thus, they are known for their user-friendly design and simple operation, requiring minimal training for operators.
6. Double Cone Blender
The Double Cone Blender has two cone-shaped sections at each end of the blender which creates a unique movement pattern while rotating. Thus, the material moves throughout the mixing chamber minimises pockets of unmixed ingredients and ensures a uniform blend. The conical ends also ensure easy discharge of the blended material. This pharma machinery is well-suited for dry and free-flowing materials.
7. Starch Paste Kettle
The pharmaceutical equipment manufacturers provide you with a Starch Paste Kettle that thickens starch suspensions to create pastes with the desired consistency. The starch paste can act as a binder to hold together the powdered ingredients in a tablet. Thus, the tablets you manufacture maintain their shape during storage and disintegration in the body. Moreover, the kettle's jacketed design allows for controlled heating, while the integrated agitator ensures consistent mixing throughout the process.
8. Multi-Mill
Unlike some single-purpose grinders, a multi-mill offers a wider range of functionalities. It uses blades, impact, and sometimes shearing mechanisms for size reduction. Besides grinding, it provides pulverisation, granulation and mixing. A Multi-Mill handles pharmaceutical ingredients (APIs), excipients (inactive ingredients) and starches. A multi-mill can offer faster processing times compared to traditional grinding methods.
9. Vibro Shifter
A Vibro Shifter uses the vibrating mechanism on the material your staff feeds into it. Thus, the material falls onto a series of mesh screens with progressively finer openings. Particles smaller than the mesh opening pass through, while larger particles remain on top. You may get finer particles by using multiple sieves inside the shifter. Thus, the material is separated according to its size in a single operation.
10. Conventional Coating Pan
A Conventional Coating Pan applies a thin layer (coating) to tablets and capsules. Here, the rotating, semi-ellipsoidal-shaped pan is the core component. Hot air is circulated within the pan to dry the applied coating while the pan tumbles which uniformly applies the coating on the product. This pharma machinery is also useful to coat certain medications that have unpleasant tastes or odours and mask their odours. Moreover, the coating can act as a barrier against moisture and protect sensitive drugs from degradation.
11. Ramashary’s Tablet Coater
Ramashary’s Tablet Coater’s key distinction is the pan itself. This pharma equipment uses a perforated pan for better air circulation and more uniform distribution of the coating material over the tablets or capsules. The anti-bearding spraying gun reduces the risk of a non-uniform accumulation of the coating layer compared to conventional pans.