A chemical manufacturer needs to ensure high precision and accuracy. The chemical industry has faced a change after the pandemic and requires top-notch, well-tested, cost-efficient and highly-capable chemical process equipments. These factors are needed for your company because your staff will be dealing with various organic and inorganic chemicals. But, you do not need to worry if you have the best precision machinery.
4 Types of Chemicals and Their Processing Requirements
The products manufactured by cosmetic manufacturers complete a journey from an idea to a shelf at the local store, which involves some important steps.
1. Inorganic Chemicals
Acids, bases, salts, and industrial gases are the types of inorganic chemicals and are derived from non-living sources. As one of the chemical manufacturers in India, you must ensure these chemicals are properly blended and their particle size is reduced to the desired level. Similarly, they should be made pure enough for specific applications.
2. Organic Chemicals
Organic chemicals are derived from living organisms or petroleum. For instance, you may call hydrocarbons (like fuels), alcohols, aldehydes, ketones, and organic acids as organic chemicals. So, as a chemical industry manufacturer, you must ensure that specific components are isolated and temperature and pressure are controlled precisely for mixing some chemicals.
3. Specialty Chemicals
Adhesives, catalysts, pigments and dyes are high-performance speciality chemicals with specific properties for niche applications. The chemical machinery manufacturers must take care of their extremely high purity levels and complex chemical reactions requiring specialised equipment and expertise.
4. Bio-based Chemicals
Your chemical equipment should maintain an appropriate environment for microorganisms or enzymes to convert biomass into desired bio-based chemicals. Bioplastics, biofuels and bio-solvents fall into this category because they are derived from renewable resources like plant materials or microorganisms.
5 Simple Steps to Choose the Chemical Machinery Manufacturers
Getting the perfect chemical equipments is cumbersome for any chemical manufacturer. Thus, you should get ready with your checklist to find the best equipment and the best chemical machinery manufacturers.
1. Define Your Needs
- Identify the machinery you require.
- Consider the reaction type and capacity.
- Consider corrosion resistance and temperature tolerance.
- Choose the chemical equipment that can handle material in bulk.
2. Find the Best Precision Machinery for a Chemical Manufacturer
- The company should be well-established and have a proven track record.
- Prioritise the manufacturer with experience in your industry.
3. Evaluate Machinery Needs
- Look for the one who follows safety and quality guidelines such as GMP.
- The company should have modern facilities and quality control procedures in place.
- The company should have a team of qualified engineers who can train your staff.
4. Learn about After sale service
- Look for the one who provides successful site installation and training to your staff (some provide training free of charge).
- Confirm the manufacturer has readily available spare parts.
- Evaluate the manufacturer's technical assistance.
5. Get a Quote
- Request detailed quotes including equipment specifications, pricing, delivery timeline, and warranty terms.
- Prioritise the manufacturer with a strong commitment to safety in their design, manufacturing, and after-sales support.
A Proven Manufacturer that Fulfils Every Point in Your Checklist
8 Types of Chemical Equipment for a Chemical Manufacturer
Select the chemical process equipments according to your requirements. Moreover, it should also create an environment for the materials to be mixed.
1. Octagonal Blender
The octagonal design brings a tumbling motion to minimise shear force on the material to be mixed. An Octagonal Blender helps chemical manufacturing companies by providing sufficient time for all components to be evenly distributed throughout the batch. It is achieved via slow rotation cycles. It provides high performance through the baffles and can be easily loaded and unloaded.
Curious About Finding a Quality Octagonal Blender? Find One Here.
2. Ribbon Blender
For any chemical manufacturer, the Ribbon Blender comes to the rescue due to its high-shear action. It has a U-shaped trough with inner and outer helical ribbons that rotate in opposite directions. Thus, it effectively incorporates viscous liquids or pastes with dry ingredients, creating uniform blends, and following the triple-action technique.
Do You Need a Reliable Ribbon Blender? Fortunately, We Have One for You.
3. Roto Cone Vacuum Dryer
The Roto Cone Vacuum Dryer dries heat-sensitive and solvent-containing chemicals in chemical manufacturing companies. It reduces the boiling point of solvents and moisture present in the chemical mixture through a vacuum. The conical shape of the dryer bottom promotes a tumbling motion of the material. Moreover, it provides a closed-loop system, meaning the evaporated solvent is captured and condensed within the dryer.
Can a Roto Cone Vacuum Dryer Come to Your Rescue? If yes, Find it Here.
4. Tray Dryer
A chemical manufacturer can easily get different products dried without major adjustments to the Tray Dryer. Here, hot air is circulated within the dryer chamber which dries the material on the trays uniformly. The Tray Dryers require minimal operator training and have simple maintenance procedures. They are used for powders, granules, powders and more for a chemical industry manufacturer.
Searching for a Tray Dryer As Per Your Requirements? Your Search Ends Here.
5 .Filter Press
A Filter Press separates a significant amount of liquid from the solids, resulting in a drier cake (the solid material left behind after filtration). The recovered liquid can be reused in the manufacturing process or disposed of more efficiently due to its reduced volume. Meanwhile, the drier cake is easier to handle in further steps like drying, grinding or further processing.
Looking for a Suitable Machinery for Liquid-Solid Separation? If Yes, Here’s One For You.
6. Fluid Bed Dryer
For a Chemical Industry Manufacturer, the Fluid Bed Dryer follows the key principle of fluidizing the material. Here, the particles are suspended in a stream of hot air. It creates a fluidized bed that behaves like a boiling liquid. It increases the drying efficiency and reduces drying time compared to traditional tray dryers. Moreover, your staff can precisely control the air velocity within the dryer.
Can the Fluid Bed Dryer Solve Your Chemical Manufacturing Problems? If Yes, Get a Quote Here.
7. Vibro Shifter
The vibro shifter helps a chemical manufacturer via a vibrating motion and multiple sieve screens to separate particles based on their size. It removes large, unwanted chunks or impurities before further processing. Thus, by adjusting the vibration intensity and sieve mesh sizes, chemical manufacturing companies can achieve highly accurate separation and consistent particle size distribution in the final product.
Do You Need a Vibro Shifter for Your Company? Find it Here.
8. Vacuum Transfer System
The ideal machinery for a chemical manufacturer revolves around several factors. Consider the type and volume of chemicals you produce, along with batch sizes and desired processing speeds. Ensure the machinery is constructed from materials resistant to the chemicals you handle and can withstand the process conditions (temperature, pressure). Thus, consulting with a reputed chemical processing equipment manufacturer can help you identify the most suitable machinery for your specific needs, considering your budget, production requirements, and desired level of automation.
Are You Tired of Searching for a Quality Vacuum Transfer System? Relax! Get a Quote Here.
Conclusion
The ideal machinery for a chemical manufacturer revolves around several factors. Consider the type and volume of chemicals you produce, along with batch sizes and desired processing speeds. Ensure the machinery is constructed from materials resistant to the chemicals you handle and can withstand the process conditions (temperature, pressure). Thus, consulting with a reputed chemical processing equipment manufacturer can help you identify the most suitable machinery for your specific needs, considering your budget, production requirements, and desired level of automation.